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Mattress Factory Tour

Mattress Factory Photo Gallery

Capable of producing over one thousand pieces a day, the modern mattress factory is a consummate combination of the past and current state of the art in mattress manufacturing.

It is not uncommon to find million dollar, fully automated, machines producing critical mattress components within meters of skilled piece-workers completing fine details that still are best finished by hand.

These skilled craftsman, will carefully create your chosen mattress, often within five working days of selection.

Early a.m. on a quiet factory floor.
A hard working set of gears starts to rumble.
A hand sewing station is ready to finish fine details.
Mattress side panels are perfectly cut.
Side panels are measured after quilting.
Mattress side panels are carefully fed into a fine stitcher.
Multiple thread spools for a quilting machine are ready for action.
Threads are directed through a quilter to form intricate patterns.
A fully quilted mattress panel emerges.
Trimmed mattress top panel emerges read for final assembly.
Finished mattresses & boxes travel on a conveyer to be carefully packed.
A finished mattress enters the high speed bagging machine.
Bagged and ready to go!

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